Juki

Lowest Cost of Ownership
Often when deciding on the purchase of a new placement system, only the initial investment cost and the theoretical placement rate are considered. This overlooks many other factors that make up the overall production cost. Consumables, spare parts and service can be a big cost factor. Such things as changeover times, machine breakdowns and the difference between the theoretical and actual throughput rates significantly affect productivity. Maintenance, programming and operator training account for additional personal costs. Thanks to their many years of experience building flexible modular placement systems JUKI has gained an outstanding reputation. Data from the market has shown that compared to systems from other manufacturers, JUKI clearly provides the highest reliability and lowest cost of ownership in the industry.
High through-put and precise component centering The FX-2 is equipped with two 6-nozzle LNC60 laserheads driven by two independent linear motors that create both high speed and precise positional accuracy. The LNC60 brings a new concept in laser centring to the market. This sensor has the unique ability to centre components from 01005 (inch) to 33.5mm square parts. From ultra-small, ultra-thin, chip-shaped parts to small QFPs, CSPs, BGAs, a wide range of parts can be mounted by the laser recognition system at high-speed and with high-accuracy. Placement head: Two 6-nozzle laser heads (12 nozzles) Placement rate: 30'000 cph (IPC 9850) Component range: 01005 (inch) to 33.5 mm square Placement accuracy: ±50 µm (3 Sigma) | High-speed, high-accuracy mounting The new FX-3 Super High-speed Mounter features two placement stations, each with two head beams. The mounter is equipped with the new and high precision laser alignment system exclusive to JUKI. With a total of 24 nozzles and 120 single 8mm tape feeders the machine reaches a speed of 60'000 cph (0.06 sec/chip) according to the IPC9850 standard. The new super mounter places components from 01005 to 33.5 mm and allows a maximum board size of 410x360 mm on the L, 510x360 mm on the L-wide and 610x510 mm on the XL model. Cph: chip (laser centering / IPC 9850). Placement head: Four multi-nozzle laser heads (total of 24 nozzles) Placement rate: 60'000 cph (IPC9850) Component range: 01005 - 33.5 mm square (diagonal length 47 mm) Placement accuracy: ±0.05 mm |
High-speed Chip Shooter ![]() Easy-of-use by automatic component measurement Component data can be completed entering just approximate dimensions, type and packaging information. The exact dimensions and lead count/pitch are measured by the machine and automatically entered into the component data. ![]() Fast and precise Dual axis motor drives provide maximum acceleration. The closed loop positioning system with 2µm resolution linear encoders assure maximum positional accuracy. The system is resistant to dust and temperature changes. Z and Theta movements are controlled individually for each axis. ![]() Time saving and flexible Tape feeders can be prepared and loaded to off-line trolleys while production is running. An innovative trolley design allows a complete changeover to be conducted in less than 30 seconds. Our high precision single feeder concept offers maximum flexibility that results in a highly efficient placement rate with an absolutely minimal component loss. ![]() | High-speed Flexible Mounter ![]() High rigidity and low vibration The machine frame is formed from a single casting for which special materials were selected to grant vibration-free operation. This technology is unique to the SMT industry, it supports high speed and provides outstanding accuracy over the life cycle of the system. ![]() Ease of operation The operating software provides a clear and simple menu structure that quickly enables the operator to easily control and program the system. Desktop icons facilitate the rapid access to all relevant parameters and the touch panel provides further ease of use. ![]() Reliable identification of fiducial marks In order to provide repeatable identification of fiducial marks even on flex-circuits and ceramic substrates the lighting system has been enhanced. The new system uses multiple lighting angles where light intensity can be programmed individually. |
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