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Trade > Our Solutions > EMS Solutions > PCB Handling

PCB Handling

1. Loader

1.1 Loader Single Rack – Smart
Automatic loader of PCBs on assembly line from single rack. Electrical expeller for automatic PCBs insertion in line Selectable pitch Easy width adjustment Start, reset push button and alarm light Airless

1.2 Multimagazine Loader/Unloader - Genius
High autonomy magazine buffer dedicated to high volume lines and/or to higly automated test islands User friendly LCD display for functions & alarms Programmable pitch control Conveyors width adjustment by easy sliding Variable module length according to magazine capacity Two levels magazine conveyors Large capacity up to 12 magazines Tower light display for machine status Easy operation & maintenance Lean & compact design

1.3 Single Rack Loader - Clasic
Automatic loading of each PCB on the assembly line. Finest and compact design Easy operation and maintanance Rack locking by upper and lower rack clamps Status tower lamp on top of machine Pusher for automatic PCBs insertion in line

1.4 Multirack Loader 90° - Clasic
Automatic loading of each PCB on the assembly line. Space saving, compact "L" design Easy operation and maintenance Rack locking by upper and lower pneumatic rack clamps Status tower lamp on top of machine Pneumatic pusher for automatic PCBs insertion in line

1.5 Bare Board Loader – Clasic
Automatic line loading of stacked PCBs. High suction force with appropriate sensors PCB chromate steel guides Pneumatic pick and place Maximum PCB stock height up to 220 mm Pass-Through available

1.6 Multirack Loader - Clasic
Automatic loading of a single PCB on the assembly line. Available up to 12 racks Easy operation and maintenance Automatic rack locking by upper and lower pneumatic rack clamps Status tower lamp on top of machine Pneumatic pusher for automatic PCBs in line insertion

2. Unloader

2.1 Single Rack Unloader Smart
Automatic unloader of PCBs from assembly line in single rack. Electrical pusher for automatic PCBs insertion into rack Selectable pitch Easy width adjustment Start, reset push button and alarm light Airless

2.2 Single Magazine Unloader - Genius
Automatic unloading of PCB in a single magazine User friendly LCD display for functions & alarms Programmable pitch control Conveyors width adjustment by easy sliding Electrical pusher for automatic PCBs insertion Static –dissipative flat belt Compatible with type of machine Tower light display for machine status Easy operation & maintenance Lean & compact design

2.3 Single Rack Unloader Classic
Automatic unloading of PCBs from the assembly line in single rack. Finest and compact design Easy operation and mantenance Rack locking by upper and lower rack clamps Status tower lamp on top of machine PCB chromate steel guides

2.4 Single Rack Loader/Unloader Classic
Automatic loading and unloading of each PCB on the assembly line, or to/from a specific machine. Finest and compact design Easy operation and maintenance Rack locking by upper and lower rack clamps Status tower lamp on top of machine PCB chromate steel guides and pusher for automatic PCBs insertion in line

2.5 Multirack Unloader Classic
Automatic unloading of PCBs from the assembly line. Available up to 12 racks Easy operation and maintenance Automatic rack locking by upper and lower pneumatic rack clamps Status tower lamp on top of machine Pneumatic pusher for automatic PCBs insertion in line

2.6 Multirack Unloader 90° Classic
Automatic unloading of PCBs from the assembly line. Space saving, compact "L" design Easy operation and maintenance Automatic rack locking by upper and lower pneumatic rack clamps Status tower lamp on top of machine Pusher for automatic insertion of PCB in rack

2.7 Multirack Loader/Unloader 90° Classic
Automatic loading/unloading of each PCB on the assembly line Space saving, compact "L" design Easy operation and maintenance Automatic rack locking by upper and lower pneumatic rack clamps Status tower lamp on top of machine Pusher for automatic insertion of PCB in rack

3. Conveyor

3.1 Conveyor Smart
Inspection conveyor 1 driven section. Selectable Inspection/Pass Through Visual inspection on/off Easy width adjustment PCB releasing button Sensorized PCB presence Oven infeed/outfeed (option)

3.2 Conveyor Classic
PCBs transport. Finest and compact design Easy operation and maintenance PCB chromate steel guides From 1 to 4 driven sections (C1 -C2-C3- C4) Visual Inspection (option) Longitudinal inclination (option)

3.3 Solder Outfeed
Connection module for PCB output from the soldering machine. Easy operation and maintenance 3 driven sections Adjustable inclination for a better connection to the soldering machine Excellent price/performance ratio PCB chromate steel guides

3.4 Solder Infeed Conveyor
Connection module to soldering machine. Speed adjustable to the soldering machine's speed PCB chromate steel guides Easy operation Adjustable inclination for a better connection to the soldering conveyor Sensor to check PCB availability and to stop conveyor

3.5 Inline Workstation
Workstation for manual finishing, of PCBs on the conveyor module. Antistatic support Internal conveyor section Active selector/Pass-Through PCB chromate steel guides Comfortable footrest Shuko plugs, fluorescent lamp

3.6 Oven Infeed/Outfeed Conveyor
PCBs transport. Variable exit speed according to oven or soldering machine N.1 or 2 driven section (CIF1 CIF2) Sensor to check PCB availability and to stop conveyor PCB chromate steel guides Visual inspection (option) Dual lane (option)

4. Buffer

4.1 Smart LIFO
Automatic PCBs buffering according to LIFO logic Mode selector: Loader/LIFO/Unloader Electrical pusher for automatic PCBs insertion into rack Electrical expeller for automatic PCBs insertion in line Selectable pitch Easy width adjustment Start reset push button and alarm light

4.2 Fast Buffer Genius
PCBs storage with buffer function, Pass-Through Transport belt in each slot with full PCB edge support Capacity: up to 25 PCBs FIFO/LIFO/Pass-Through logic High Speed process

4.3 LIFO Belt Buffer
Automatic PCBs vertical belt buffer for peek absorption User friendly LCD display for functions & alarms Loader/Unloader/Pass-through in LIFO mode Conveyors width adjustment by hand cranck Large capacity up to 60 PCBs Tower light display for machine status Easy operation & maintenance Lean & compact design

4.4 Linear Buffer Classic
It allows PCB linear storage. Finest and compact design Easy operation PCB can be stocked horizontally on the conveyor FIFO logic Board capacity related to module length and PCB dimensions

4.5 Linear Buffer Unloader Classic
It allows PCB linear storage at the end of line. Finest and compact design Easy operation PCB can be stocked horizontally on the conveyor Board capacity related to module length and PCB dimensions

4.6 Single Rack Fifo/Lifo Buffer Classic
Automatic PCBs storage and rack unloading. Absorption of production peaks due to different machine cycle times. Loader/Unloader/Pass-through according to FIFO/LIFO Logic Finest and compact design Rack locking by upper and lower rack clamps Special logics available on request

5. Trafic controler

5.1 Inverter Classic
PCB flip module or selective Pass-Through. Flip time less than 6 seconds Active selector/Pass-Through High speed controlled turnover unit

5.2 Lifter Classic
It allows to eliminate the difference, by a pneumatic lifter, between the conveyor standard level and the infeed conveyor level of a machine. Finest and compact design Easy operation Pneumatic cylinder for up/down movement PCB chromate steel guides Status tower lamp on top of machine

5.3 Turn Conveyor Classic
PCB rotation between two conveyor modules. Turn time less than 6 seconds High speed controlled turn unit Rotation from 0° to 90° PCB chromate steel guides

5.4 Single Shuttle Traverser Classic
PCB automatic transfer from one conveyor module to another parallel one. Finest and compact design Easy operation Status tower lamp on top of the machine PCB chromate steel guides Electropneumatic transversal movement Customizable stroke

5.5 Telescopic Conveyor Classic
It allows the operator to pass through the module from one side to the other. Finest and compact design Status tower lamp on top of the machine Automatic opening for operator pass through PCB chromate steel guides Dual lane (option)

5.6 Turn Conveyor RT Classic
PCB rotation between more conveyor modules. Turn time: less than 6 seconds High speed controlled turn unit Rotation from 0° to 90° and 270° PCB chromate steel guides

5.7 Gate Passage Conveyor Classic
It allows the operator to pass through the SMD line. Finest and compact design Easy operation and maintenance Manual opening for operator pass through PCB chromate steel guides Sensor to check PCB availability and to stop conveyor

5.8 Turn Conveyor RX Classic
PCB rotation between more conveyor modules. Turn time: less than 6 seconds High speed controlled turn unit Rotation from 0° to 90° ,180° and 270° PCB chromate steel guides

5.9 PCB Stacker – Smart
Automatic line unloading of unprocessed boards Adjustable PCBs stacking system Maximum stack height: 200 mm (max 15 kg load) Short PCB cycle time Sensorized PCB presence Pass-through mode

5.10 PCB Destacker – Smart
Automatic line loading of stackable bare boards. Adjustable PCBs destacking system Destacking blade system Sensorized PCB presence Manual width adjusting system Pass Through

6. Soldering

Modular lines with pallets for soldering machines

Using technologies in line with the lead-free regulation, we offer specific advising and full development of complete soldering lines. The wide and completely customizable range of modules offered, allows to choose every time the indicated solution to every production requirement.

Pallet based
Transport with roller chain/antistatic belt
Standard Infeed/Outfeed module with speed adjustment
From easy to complex configuration design
Pallet coding available

7. PCB Magazines

7.1 Serie 600
Width adjustment with screw clamp The cost effective altenative with a simple with adjustment.

7.2 Serie 700
Width adjustment with gear belt within seconds

7.3 Serie 100 / 180 / 300
The PCB Magazine with 32 slots reasearched, flexible and complete

8. PCB Separators

8.1 Off-cut remover Hektor
Separates milled PCBs carefully and fast

8.2 PCB separator Maestro
	MAESTRO 2 / 2M Compact, fast and economical For PCBs with pre-scored groove Separation type circular blade Operation MAESTRO 2 by hand MAESTRO 2M motorized Separation speed 2M 100/200/300 mm/s Separation length 15 - 300 mm
	MAESTRO 3E For small and large PCBs For PCBs with pre-scored groove Separation type circular blade/linear blade Operation by hand Separation length to 450 mm
	MAESTRO 4M Fast and economical for small and large PCBs For PCBs with pre-scored groove Separation type circular blade/linear blade Operation motorized Separation speed 300/500 mm/s Separtion length 370/450 mm
	MAESTRO 5M For large numbers of PCBs For PCBs with pre-scored groove Separation type circular blades Seapration motorized Separation speed 100-220 mm/s. can be set in 10 steps Separation length 100 - 600 mm

8.3 Dust extraction
Separators for cab PCB to absorb the dust caused by the separation process

9. Special Machines

9.1 Automatic Labeling & Printing Machine
Integrated system for labels design, programming, printing and application on PCB. Cost and manual work reduction Accurate positioning Easy to use High flexibility Different configurations in line Stand alone mode

9.2 Cleaning Head
Pcb cleaning upper side Long lasting adhesive roller Cleaning roller (double side available) Antistatic system after cleaning Antistatic contrast roller PCB steel guides

9.3 Cleaning Head for assembled PCBs
PCB cleaning before deposit of soldering paste with components on bottom side. Long lasting adhesive roller Cleaning roller Antistatic system after cleaning Customizable contrast plate PCB steel guides Double reflow process

9.4 Cleaning Head Compact
Pcb cleaning upper side Long lasting adhesive roller Cleaning roller (double side available) Antistatic system after cleaning Extremely compact design PCB steel guides

9.5 Laser Marking
Neomark Y400 - The ultimate automatic solution for Laser Marking, Trimming & Scribing. Widest working area (400x400 mm) Fixed laser head, no mechanical move Highest precision In Line and Off Line configurations Easy and intuitive interface Fast batch change Visual marking test Pre & Post production Vacuum cleaning double head PC controlled CAD data import Code verification with integrated scanner 1D, 2D codes and OCR marking Bad board recognition Double side marking as option Data management and optional traceability integration Optional two sides cleaning head