Pick & Place

    Unique innovations have made Juki a technology leader in the SMT industry for over 15 years. Based on this wide experience our customers are guaranteed extreme reliability with each production platform. Combined with outstanding accuracy and placement rates our machines are suited for all future applications. Each Juki placement module is an important investment into the long-term competitiveness of your SMT production.



1. Assembly machines

    The modular product line can be matched to your exact requirements. This provides the optimum combination of productivity, flexibility and reliability with the Lowest Cost of Ownership. If requested the JUKI line can be equipped with DEK screen printers and SMT reflow soldering system.

1.1 KE-2070
Placement head:
One multi-nozzle laser head (6 nozzles)

Placement rate:
16,000 CPH: chip (laser centering / IPC 9850)

Component range:
From 0402 (01005) to 33.5mm square components
   
1.2 KE-2080
Placement head:
Six nozzle head with laser alignment
One high precision placement head

Placement rate:
15,400 CPH: chip (laser centering / IPC 9850)

Component range:
From 0402 (01005) to 74mm square components or 50x150mm
   
1.3 KE-2050R
Placement head:
Quadruple head with multi-laser alignment

Placement rate:
13,200 cph

Component range:
0201 (inch)
11 x 26.5mm or 20 x 20mm

Placement accuracy:
±50μm (3 Sigma)
   
1.4 KE-2060R
Placement head:
Quadruple head with
multi-nozzle laser alignment and
multi-nozzle vision centering
(MNVC - optional)
1 high-precision placement head with
vision and laser alignment

Placement rate:
12,500 cph (IPC 9850)
3,400 cph Fine-Pitch (with MNVC)

Component range:
0201 (inch)
High-precision head:
Up to 75 x 75mm or 50 x 150mm

Placement accuracy:

High-precision head (vision centering):
±30ìm (3 Sigma)
Laser alignment:
±50ìm (3 Sigma)
Placement head:
Quadruple head with multi-laser alignment

Placement rate:
13,200 cph

Component range:
0201 (inch)
11 x 26.5mm or 20 x 20mm

Placement accuracy:
±50μm (3 Sigma)
   
1.5 FX-1R
Placement head:
Two quadruple heads
with multi-laser alignment

Placement rate:
27,400 cph (IPC 9850)

Component range:
0201 (inch)
11 x 26.5mm oder 20 x 20mm

Placement accuracy:
±50μm (3Sigma)


2. Matrix tray changer

2.1 Matrix Tray Holder
Feeding method:
Fixed trays

Applicable tray size:
322 x 270 x 28mm (full type)
160 x 270 x 28mm (half type)

Component size:
All components the assembler can handle

Occupied positions:
20 8mm feeders (full type)
10 8mm feeders (half type)
   
2.2 TR-1 Dual Tray Server
Feeding method:
Automatic tray exchange

Tray size:
max. 340 x 230 x 28 mm
min. 150 x 90 x 5 mm

Weight / tray:
max. 500g

Component size:
All components the assembler can handle

Occupied positions:
24 8mm feeders
   
2.3 TR-5 Matrix Tray Server
Feeding method:
Presented tray

Number of trays:
max. 40 (TR-5SN)
max. 40
or 2 x 20 in non-stop mode (TR5DN)

Tray size:
max. 340 x 230 x 28mm
min. 150 x 90 x 5mm

Weight / Tray:
max. 500g

Component size:
all components the assembler can handle

Occupied positions:
complete rear bank
   
2.4 TR-6 Matrix Tray Changer (In-Line)
Feeding method:
Dual shuttle

Number of trays:
max. 20 (TR6SN)
max. 30,
in non-stopmode 2 x 15 (TR6DN)

Tray size:
max. 340 x 230 x 15mm
min. 150 x 90 x 5mm

Weight / Tray:
max. 500g

Component size:
max. 50 x 50mm
min. 5 x 5mm


3. Feeders


3.1 Tape Feeder
   Cast main body and three positioning pins result in superior pick accuracy. No hoses or wires to connect make changing this feeder a simple operation. Applicable are tape reels and adhesive tape reels which conform to the EIAJ standards. Tape Feeders are available in 8 to 72 mm sizes.
   
3.2 ATF Feeder
   Spliceable feeder for emboss and paper tape. The ATF feeder is based on the same technology than the standard tape feeder an available for 8mm to 24mm tape. The 12mm, 16mm, 24mm have a deeper emboss ditch which makes effective response to large capacitor. Furthermore, as for the 24mm feeders, large package for BGA is available for "AF24FS-OP".
   
3.3 Stick Feeder
   A stick feeder is driven by belt without requiring any power or air supply. It feeds any ordinary SOP, SOT and PLCC which are packaged in stick form. Due to the various possibilities of adjusting the size of the lane, the feeder can easily be adapted to many different component types.
   
3.4 Bulk Feeder
   A bulk feeder dispenses components which are stored in a bulk case, using a unique rotary positioning mechanism to position and orient components and feed them to the pick-up position using a stainless steel belt. Available for Chips of 0402 to 0805 sizes.
   
3.5 Belt Feeder
   A belt feeder accepts components packaged in stick form and presents them to the placement machine head. A variety of feeder widths and lane configurations are available.
   
3.6 Deep Pocket Feeder
   With the new FTFR feeders the focus was set on a larger pocket depth. Now pockets of up to 25mm can be processed over the 32 to 56mm feeders. A number of mechanical improvements not only increase the ease of use, but also enhance the feeding stability as well as the pick position accuracy.
   
3.7 IC Collection Belt
   The IC Collection Belt collects components whose leads or balls are found bent, skewed or damaged by the VCS. The feed pitch can be user defined.
   
3.8 Feeder Calibration Kit
   With the help of the Feeder Calibration Kit the customer can adjust and calibrate misaligned and older feeders.